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Case Studies - Structural Repair
Coker Meanders Repair at a Major Refinery
Belle Chasse, LA
Fines pits are vital to the operations of every coker unit in a refinery.
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Condition Assessment and Repair of Sulfur Pit
Southern Unites States
Sulfur pit repairs to stop water intrusion, seal crack and restore structural integrity of concrete walls.
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Installation of Protective Coating on Refinery Dock
Southern United States
Due to compliance with environmental regulations, refinery dock needed to act as secondary containment structure, so coatings were applied to contain spills
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Coke Drum Turnaround Project
West Coast, United States
Repairs completed during three separate turnarounds to refinery coke drum
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Coker Octagon and Coker Sluiceway Restoration
Southern Unites States
Project included restoration of 40+ year-old coker octagon structures to original capacity, upgrade and replacement of anchor bolts and restoration of coker sluiceway
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Concrete Pipe Repair Projects at a Major Refinery
Southern United States
Concrete repairs performed to concrete pipe at southern refinery
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Unique Fiber Strengthening to Steel Pipe on Cooling Tower
Southern United States
Unique repair strategy to strengthen steel pipe, allowing plant to remain fully operational during repairs
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Concrete Wall Repairs of Chemical Company’s Salt Dome
Medina, OH
Concrete repairs to salt dome wall due to deterioration caused by corrosion from salt
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Installation of Coating System in Secondary Containment Area
LaPlace, Louisiana
Condition survey findings led to removal of failed coating system and installation of new coating system in a chemical facility’s 14-000-square-foot secondary containment area.
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Design and Construction of Reinforced Concrete Slab
Pine Bluff, Arkansas
Design and construction of new reinforced concrete slab for additional storage space at paper mill facility
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Florida Power & Light Sea Walls
Port Everglades, Ft. Lauderdale, Florida
Repair of the structural degradation of the curtain wall, panels and bulkhead wall at a fossil fuel plant.
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Elevated Slab Strengthened with FRP and bonded concrete overlay at Covanta Niagara Resource Recovery Facility
Niagara Falls, New York
Resource Recovery Facility's elevated slab was repaired utilizing Fiber Reinforced Polymer (FRP) and bonded concrete overlay.
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Cooling Tower Basin Expansion Joint Repair Project
Jackson, Mississippi
Leaking expansion joints repaired on basin of mechanical draft cooling tower
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Strengthening and Upgrade of Compressor Foundation
Southern United States
Scope of work included compressor foundation upgrade, grouting and coatings
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Concrete Dock Repair: Removal and Replacement of Concrete Slab
Southern United States
Dock repair included removal and replacement of 1,500 cubic feet of concrete material.
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Near Surface Mounted CFRP Rods Strengthen New Water Tank
A new water tank was undergoing construction when cracking on the top side of the concrete slab occurred. Structural Preservation Systems (SPS) was contacted to develop a comprehensive repair strategy.
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Coke Pit Wall Extension
Southeastern United States
Project included condition assessment as well as rehabilitation
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Repairs to Concrete Foundation
Midwest United States
Repairs to concrete foundation of a chemical facility's nitric acid absorber
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Calvert Cliffs Nuclear Power Plant
Lusby, Maryland
Concrete Repair and Cathodic Protection project.
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Hyperbolic Cooling Tower Column and Lintel Beam Protection
Jacksonville, Florida
Concrete repair and cathodic protection of hyperbolic cooling tower
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Repair of Delayed Coking Unit at a Refinery
Southwestern United States
Three repairs completed during short duration refining unit turnaround
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Coke Drum Support Structure Repair
Midwest United States
Completed more than 15 years ago, coke drum support structure repair is still performing as originally intended
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Water Intake Structure Repair
Holiday, Florida
Repairs to corrosion-induced girders and beams
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Three Repair Projects Completed at Southern Refinery
Deer Park, Texas
Repairs included restoration of gear box foundation, grouting and anchor bolt replacement on five heater pedestals and repair of the hydrocracker makeup compressor foundation
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Condition Assessment and Sulfur Pit Repair
Tennessee
Following the results of the condition assessment, SPS was hired to install a durability liner to improve a sulfur pit’s structural integrity
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Sulfur Pit Roof Repair
Toledo, Ohio
Repairs were necessary to a 12-inch-thick sulfur pit roof to extend the life of the structure
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Coke Pit Wall Repair
Southeast Louisiana
Installation of precast modular panels to repair coke pit wall
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"Pit within a Pit" Sulfur Pit Repair
Texas
Construction of engineered structural liner - in essence creating a "pit within a pit" - to repair deteriorated sulfur pit
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Heater Foundation Repair
Texas
Resistance piers used to underpin 2.28-million pound cast-in-place heating unit
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Sulfur Pit Repair
Richmond, California
Long-term repair strategy that involved the installation of a concrete structural liner within a sulfur pit
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LaFarge Silo Repairs
Alpena, Michigan
Concrete repairs to 150-foot tall silos
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Concrete Barge Wall Repairs
Breton Sound, Louisiana
Repairs to offshore concrete barges
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Locust Point Marine Terminal Expansion
Baltimore, Maryland
FRP strengthening for marine terminal expansion, other work included concrete repair and epoxy injection
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Chimney Strengthening and Rehabilitation
Irvington, New York
FRP strengthening to accommodate new loads, as well as removal and replacement of all deteriorated mortar joints
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Sulfur Pit Repair and Lid Replacement
Texas
Complete rehabilitation of severely deteriorated sulfur pit with new lids cast and set in a two-week turnaround
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Rehabilitation of Two Hyperbolic Cooling Towers
Washingtonville, Pennsylvania
Concrete repair of two hyperbolic cooling towers
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Freezer Floor Repair
Illinois
Concrete floor repair in subzero temperatures
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Preheater Tower Structural Strengthening
Florence, Colorado
Concrete preheater tower strengthened using internal post-tensioning
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Providence Pipe
Providence, Rhode Island
PCCP water pipe strengthened with FRP composites
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Blue Circle Silo Strengthening
Boston, Massachusetts
Silos strengthened with FRP rods and epoxy injection
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